I. PROJECT BACKGROUND 

In the woodworking industry, the efficient and precise operation of machinery is crucial for enhancing production efficiency and product quality. Traditional drive systems are increasingly unable to meet demands in terms of accuracy, responsiveness, and energy efficiency. As a result, manufacturers have adopted ZHI Electric servo systems to upgrade and transform woodworking machinery. 

II. PRODUCT SELECTION 

Various woodworking machines are involved, with different products selected based on motion and power requirements. 

- X-axis：A ZF series 2kW servo motor paired with an MZ860 series pulse-type servo drive meets high-load driving and high-precision positioning needs. 

- Y-axis：A ZF series 850W servo motor with an MZ860 series drive ensures smooth and precise operation. 

- Z-axis：A ZF series 1.8kW servo motor with brake and an MZ630 series drive provide stable vertical load lifting and lowering. 

- Spindle Motor：An EV510A series 7.5kW frequency converter allows flexible speed adjustment according to processing requirements, ensuring energy-efficient and stable operation. 

III. ADVANTAGES 

·High-Precision Positioning 

With high-resolution encoder feedback and advanced algorithms, the X, Y, and Z axes achieve exceptional positioning accuracy. For example, wood carving machines can precisely follow pattern dimensions, improving product yield and added value. 

·Fast Response & High Dynamic Performance 

The optimized coordination between motors and drives ensures rapid response and strong dynamic performance. In wood processing, quick start-stop and speed changes reduce idle time, while cutting tools achieve fast entry and superior cut quality. 

·Energy Efficiency & Environmental Benefits 

Vector control technology adjusts power output based on load, significantly reducing energy consumption, lowering costs, and supporting sustainability. 

·Reliability & Stability 

Robust design and rigorous testing enhance durability. The motors resist dust and wood chips, while the drives feature excellent heat dissipation, ensuring reliable performance in harsh environments. This reduces failure rates and maintenance costs, ensuring continuous production. 

IV. APPLICATION RESULTS 

Improved Production Efficiency 

After the upgrade, the coordinated operation of the X, Y, Z axes and spindle motor significantly shortens processing time for panel production lines, strengthening competitiveness. 

Enhanced Product Quality 

The high-precision servo system elevates the machining quality of furniture components and decorative wood products. For example, mortise-and-tenon joints achieve tighter fits, reducing defects and boosting customer satisfaction and brand reputation. 

Reduced Maintenance Costs 

High reliability minimizes failures, lowering repair frequency and downtime. Intelligent diagnostics further streamline maintenance, cutting costs and improving economic efficiency. 

V. CONCLUSION 

The successful application of ZHI Electric servo systems in woodworking machinery demonstrates the benefits of precise axis-specific configurations. By leveraging their advantages in precision, speed, energy efficiency, and reliability, these systems enhance productivity, product quality, and cost-effectiveness. This case provides valuable insights for upgrading drive systems in woodworking and related industries, showcasing ZHI Electric’s expertise and innovation in industrial automation. Moving forward, such solutions are poised to deliver even greater value across broader applications.

 I. PROJECT BACKGROUND 

In the woodworking industry, the efficient and precise operation of machinery is crucial for enhancing production efficiency and product quality. Traditional drive systems are increasingly unable to meet demands in terms of accuracy, responsiveness, and energy efficiency. As a result, manufacturers have adopted ZHI Electric servo systems to upgrade and transform woodworking machinery. 

II. PRODUCT SELECTION 

Various woodworking machines are involved, with different products selected based on motion and power requirements. 

- X-axis：A ZF series 2kW servo motor paired with an MZ860 series pulse-type servo drive meets high-load driving and high-precision positioning needs. 

- Y-axis：A ZF series 850W servo motor with an MZ860 series drive ensures smooth and precise operation. 

- Z-axis：A ZF series 1.8kW servo motor with brake and an MZ630 series drive provide stable vertical load lifting and lowering. 

- Spindle Motor：An EV510A series 7.5kW frequency converter allows flexible speed adjustment according to processing requirements, ensuring energy-efficient and stable operation. 

III. ADVANTAGES 

·High-Precision Positioning 

With high-resolution encoder feedback and advanced algorithms, the X, Y, and Z axes achieve exceptional positioning accuracy. For example, wood carving machines can precisely follow pattern dimensions, improving product yield and added value. 

·Fast Response & High Dynamic Performance 

The optimized coordination between motors and drives ensures rapid response and strong dynamic performance. In wood processing, quick start-stop and speed changes reduce idle time, while cutting tools achieve fast entry and superior cut quality. 

·Energy Efficiency & Environmental Benefits 

Vector control technology adjusts power output based on load, significantly reducing energy consumption, lowering costs, and supporting sustainability. 

·Reliability & Stability 

Robust design and rigorous testing enhance durability. The motors resist dust and wood chips, while the drives feature excellent heat dissipation, ensuring reliable performance in harsh environments. This reduces failure rates and maintenance costs, ensuring continuous production. 

IV. APPLICATION RESULTS 

Improved Production Efficiency 

After the upgrade, the coordinated operation of the X, Y, Z axes and spindle motor significantly shortens processing time for panel production lines, strengthening competitiveness. 

Enhanced Product Quality 

The high-precision servo system elevates the machining quality of furniture components and decorative wood products. For example, mortise-and-tenon joints achieve tighter fits, reducing defects and boosting customer satisfaction and brand reputation. 

Reduced Maintenance Costs 

High reliability minimizes failures, lowering repair frequency and downtime. Intelligent diagnostics further streamline maintenance, cutting costs and improving economic efficiency. 

V. CONCLUSION 

The successful application of ZHI Electric servo systems in woodworking machinery demonstrates the benefits of precise axis-specific configurations. By leveraging their advantages in precision, speed, energy efficiency, and reliability, these systems enhance productivity, product quality, and cost-effectiveness. This case provides valuable insights for upgrading drive systems in woodworking and related industries, showcasing ZHI Electric’s expertise and innovation in industrial automation. Moving forward, such solutions are poised to deliver even greater value across broader applications.

working machinery demonstrates the benefits of precise axis-specific configurations. By leveraging their advantages in precision, speed, energy efficiency, and reliability, these systems enhance productivity, product quality, and cost-effectiveness. This case provides valuable insights for upgrading drive systems in woodworking and related industries, showcasing ZHI Electric’s expertise and innovation in industrial automation. Moving forward, such solutions are poised to deliver even greater value across broader applications.

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